Blog post

The best door stock – A complete guide to making a better door

August 18, 2018Sharewoodworking

The door stock is the wood parts and components of the door, making a good selection of the door stock will definitely make your door easy to assemble and more appealing. What separates a bad looking door from a great looking one, can be simply the selection of the door stock.

This article will provide you the required skills to build a good looking door using the best door stock, you will never find these lessons online, so read carefully this complete guide to making a better door using the best door stock.

The best door stock – A complete guide to making a better door

There are three main building stages you should know about (before the build – during the build – after the build). I am going to explain each stage to make it simple for you to understand everything about building a better-looking door.

Before the build

1. Build a prototype:

Build a prototype to imagine the project’s scale and how it fits into place. Build it using light-weight materials such as plywood, cardboard, foam sheets, or hardboard. It’s possible to hold them together with hot glue, tape, brads, pocket screws, or staples.

A box matching a project outdoors dimensions could be enough to decide on whether it matches well in its planned spot or not. Attach or drawer sides, legs, or moldings to help visualize them.

Sometimes you will need a prototype of a part of your projects, such as a molding profile or a joint, to figure out its dimension or impression, you may need to make it in a full-size sample. Make sure to use this technique before constructing the project.

2. Take all the time you need to tune your tools:

A misaligned cutter, table, or fence could make some errors when you’re milling parts or slicing joinery—those errors come up as gaps or even worse throughout the assembly.

3. Buy the best tool you can afford.

Even if it’s a combination square or a table saw, you should consider a better layout and higher-grade materials even it will cost more. However, high price doesn’t usually mean it is the best tool. A lot of us accomplish the task within a price range, so search for most essential tool first. After that, save money for the next purchase.


During the build

1. Choose the most suitable wood grain:

Select straight wood grain with regards to narrow parts, and keep cathedral wood grain to use it on bigger panels, when it seems appropriate. In case the wood grain doesn’t have matching edges of a board, rip at the band saw to proper that, cut plywood panels to middle wood grain patterns.

# Lay out a line on the same level as the grain.

# After that bandsaw close to the line as you can.

# Joint the edge just before ripping the piece into the desired width.

choose wood boards with an equivalent color for panels and subassemblies. When gluing up panels, select and organize boards so the wood grain streams along the joint lines.

Joint lines disappear when you arrange boards, so the lines in between the two boards should be nearly invisible.

2. Begin with a square shape to stay square:

Regularly examine the square shape and the flat of the surfaces as well as assemblies when you proceed. Make corrections as necessary, or maybe the mistake will multiply when you add or make an effort to fit different parts.

3. Determine exact part dimensions by marking them:

When you build the door, small issues eventually sneak in, find out the precise part measurements by marking them straight from the project. Just, for example, a marking knife over the opposite dado identifies a fine, precise line.

# Cut a set of legs 1128 ” below the planned width.

# Make another 1128 ” from each individual.

# The planned width, as well as the depth of a project, minimize by 132 “.

# Cut dadoes for shelves 132 ” very deep.

# The shelf length must increase by 116 ” to prevent a gap.

Makeup for by measuring the project as you go to determine the measurement of parts that must fit between or within other parts.

4. Mark accurate lines by using a pencil

rate narrower lines by using a marking knife. Use a handsaw blade or chisel within the knife mark to create an accurate cut.

5. Skip out the wood parts on chip-out:

When cutters leave a workpiece, the power rips out unsupported wood substances, resulting in chip-out. Always keep cuts clear by storing the workpiece. With low clearance, insert stops chip-out upon the bottom face, and an additional miter-gauge fence supports the trailing edge of the workpiece.

6. Take time to sharpen your cutters:

Well-shaped cutters eliminate chip-out, providing cleaner edges due to the fact they split the wood, instead of tearing andcrushing it. Keep chisels and plane blades enhanced, and have a spare blade specifically for your table saw to stop downtime while having your main blade sharpened.

Make sharpening quick, simple, and enjoyable when using the ideal accessories, and you won’t put it off. With a set of sharpening stones or plates and a honing guide, it’s possible to touch up an edge in slightly less than a couple of minutes.

7. Embrace hand tools:

hand tools have a high repute for the professional craftsmen and a full understanding of their differences. In case you don’t have them currently, equip your workshop with a set of planes, Chisels, handsaws, and card scrapers.

# Planes – It removes razor-thin and shavings the fit of a workpiece, and eliminate finish-sanding.

# Chisels – Apply it to chamfer ends, clean up mortises, eventually left by router chunks when slicing stopped wainscot or rabbets.

# Handsaws – Japanese saws gives wonderful control. Apply for cutting minimal parts and joinery, and making inside cuts a power saw can’t.

# card scrapers – It could take away tooling marks.

8. Be patient and don’t rush construction:

It will only raise possibilities of errors and damages. Every additional hour or day in the workshop would have made it better, you or the client will enjoy this project for years to come.

Avoid producing schedules to finish up the projects, alternatively, take pleasure in the process as time permits. Whenever you feel an impasse, put down your tools for a minute. A walking or a good sleep often gives you fresh idea or solution.


After the build

1. Take all the time you need for finishing:

With a project put together, it’s going to the finishing stage so you can call it accomplished. The final thing you do on the project will be the very first thing clients observe. Therefore use every coat smoothly, give time for every coat to dry completely.

2. Master more than one finishes:

Try out several finishes and methods to find what you much like. you should wipe-on oil or a varnish blend for the projects that require heat and light protection against. For a longer lasting surface, stick with a wipe-on polyurethane.

3. Spray your project properly:

Spraying rates finishing, and when it is done properly, gives you even coats. Begin with aerosol cans for tiny projects, and purchase a spray gun in addition to related items in the future.

A retouch spray gun works best for your little and medium-sized tasks. Spraying projects with this size don’t require a specialized spray booth.

4. Finish your door in the right light:

Regardless of the way you apply the finish, a candlelight lets you see nibs, bubbles, or brush strokes remains.

Install a light behind and just simply above the project surface. This angle produces shadows that highlight flaws.

5. Clean the crevices and the corners in the door:

Finishing by using wood gel stains can build up through these areas. Remove drips when using the tip of a brush or even the creased edge of a paper towel.

Keep details clear by carefully inspecting molding profiles, corners, and edges while you apply the finish. While you move a brush or towel in these areas, the corners can demand more finish from the applicator, resulting in runs or drips.


Apply all the tips and the guidelines provided in this article to build a better-looking door using the best door stock, begin applying this guide on your projects now and you will have fantastic doors for your clients.

Prev Post Next Post